Interfacing between R&D/Technical and Production for new process development and optimization
Improving Capacity utilization through Value Engineering, Products mix, Batch size optimization and Value stream Mapping. This includes the paint production and final packaging/filling lines.
Responsible for Validating New Process, Implementing New Equipments and Technology with 100% Quality and Safety measures.
Key person responsible along with Production, controlling RM Mix Variance, Batch Cycle time, Yield, non reduction and Consumable cost reduction through Process Optimization.
Responsible for increasing Capacity within available resources and budget.
Effective resource planning for optimizing man & machine utilization, reducing wastes for enhancing productivity and profitability.
Responsible for improving Quality Rating Index in Regular Products
Assisting manufacturing in process abnormality investigations & customer complaint analysis using QC 7 tools, 8D Report and Why, Why Analysis
Assisting in root cause analysis & implementation of reoccurrence prevention plan
Troubleshooting all technical problems; conducting various tests & inspections to ensure that products developed are in compliance with pre-set quality specifications.
Active role as a cross functional team member to reduce the specific cost of the product
Active role to play in deciding upon new RM source
Analyzing retain samples of customer complaints products
Study existing equipment , evaluate & analysis of the data for modification or replacement of the equipment. Installation, evaluation & development of new equipments
Trouble shooting in Customer lines as and when required.
Supports and participate to all the internal/external audits like ISO / TS audit.
Supervises the correct equipment calibration management activities.